What is a Mortar Epoxy Floor?

This type of floor covering is comprised of cured epoxy resin as well as aggregates and has exceptional handling properties. The components of this system include an epoxy primer, mortar, grout coat, and a urethane topcoat. This type of flooring involves meticulous preparation before application. A mortar epoxy floor is ideal in extreme situations when it is most critical to protect a floor with an industrial strength covering. Different formulations make this covering durable in many climate conditions including cold, dry, wet, and more.

Where is a Mortar Epoxy Floor Used?

This kind of flooring is often used in aircraft maintenance buildings, hangars, and jet engine testing facilities where impact damage, abrasion, and fuel spills are likely. A strong top coat can provide protection for up to ten years even under the harshest elements. Mortar epoxy floors can also be found in public restrooms where sanitary conditions are necessary and cleaning with harsh chemicals is frequent. There are varieties of mortar epoxy floors that cure well in cold temperatures. They are used in commercial coolers, freezers, and other food preparation areas. While other formulations work best in dry environments, some can actually cure effectively underwater making them ideal for swimming pools.

How is a Mortar Epoxy Floor Applied?

Preparation is essential before applying this long lasting type of epoxy floor. First, a patch test should be done to make sure that the substance adheres to the concrete. Then, old joint sealant should be removed and cracks in the substrate should be filled. Next, a deep cleaning and shot blasting should be done to remove grease. If the vertical wall is going to be included in the process that will need to be prepared as well, otherwise it should be masked off. Finally any previous coatings need to be removed through sanding and scraping. To test the base, drop water onto the floor and if it beads up rather than soaking through, additional cleaning and preparation is required before the epoxy mortar floor can be applied.

Once the floor is fully prepared, the epoxy primer can be applied with a squeegee and the mortar can then be directly applied to the primer and perfected with the assistance of a trowel. Excess can be sanded away. Then, the grout coat can be applied as a sealer. Once it has become somewhat dry, it can be sanded and washed. Lastly, the two urethane topcoats can be applied with a roller.

Special Features of a Mortar Epoxy Floor

This kind of epoxy floor is odorless which is good since it is often used in large enclosed spaces. It maintains its color and clarity very well. An effective top coat can make it very slip resistant. The fact that is withstands impact, abrasion, and chemical spills makes it ideal for industrial settings. It also handles high amounts of moisture without showing damage and will not grow mildew. Because it can be revived with just a new top coat, this type of floor is often well worth the initial effort for large facilities that experience extreme conditions. An easy to clean solution, epoxy mortar floors will protect the concrete below for years to come and offer a sleek look perfect for industrial and commercial surfaces.

Want to see what else is available? Check out all of the types of epoxy floors:

Epoxy Flaked Floor
Epoxy Anti-Static Floor
Self-dispersing Epoxy Floor
Self-dispersing Epoxy Floor with Quartz Sand
Self-leveling Epoxy Floor
Mortar Epoxy Floor
Graveled Epoxy Floor
Epoxy Terrazzo Floor

Post from: Epoxy Floors

Mortar Epoxy Floor