What is a Self-Dispersing Epoxy Floor With Quartz Sand?

Self-dispersing coatings with quartz sand are known for having an exceptional anti-slip quality. They are a great non-porous epoxy floor for use in settings where liquid spills are frequent. They come in gloss or matte finishes and are most often used on commercial floors. There are many color choices for the quartz sand element and, when combined with the epoxy, a decorative and durable floor covering is created. A multi-step system, the self-dispersing epoxy floor with quartz sand involves a waterproof membrane, top coat, base coat, quartz aggregate, and grout coat that can be applied to the wood or concrete substrate.

Where is a Self-Dispersing Epoxy Floor With Quartz Sand Used?

Used in commercial kitchens, food preparation areas, and restaurants, this type of epoxy flooring assures that spills do not soak into the floor and employees and guests do not slip when inevitable spills happen. When it rains, there is no need to worry about customers slipping on a wet floor. It is also a very decorative option so it is an ideal choice for retailers who want to create a safe but appealing atmosphere. A variety of color choices and the added texture from the quartz sand makes this floor covering a preferred choice for areas with high visibility.

How is a Self-Dispersing Epoxy Floor With Quartz Sand Applied?

Prior to application the substrate needs to be mechanically prepared. In addition, since this coating is usually used in areas where liquids are spilled, the drains need to be installed even with the substrate and covered before application starts.

First, the waterproof membrane is applied to the whole surface area. Then, the epoxy resin can be applied with a trowel. After that, the quartz sand can be broadcasted to rejection and then the floor can rest for twelve hours. Once it has dried, the loose quartz sand can be dusted off. The grout coat can then be applied with a squeegee. Finally, the urethane topcoat can be applied, also using a squeegee, and perfected with rollers.

Special Features of a Self-Dispersing Epoxy Floor With Quartz Sand

This type of floor covering is resilient yet decorative. Because it is seamless, there is no need to worry about liquid, food, or chemical spills. The multi-colored quartz sand allows for unlimited design possibilities and borders and patterns can be created easily. It works in both indoor and outdoor conditions and will not fade. You can choose the finish that will work best in your space and, regardless of your selection, you will get a stain resistant surface that is also easy to clean. It binds perfectly to both wood and cement substrates. Not only does the quartz sand add a decorative touch, it also helps to create a non-slippery surface that is even more resistant to wear than epoxy alone. The membrane that is applied just over the substrate creates a barrier that assures that liquid spills will not penetrate down to the base and cause damage to the substrate below.

Want to see what else is available? Check out all of the types of epoxy floors:

Epoxy Flaked Floor
Epoxy Anti-Static Floor
Self-dispersing Epoxy Floor
Self-dispersing Epoxy Floor with Quartz Sand
Self-leveling Epoxy Floor
Mortar Epoxy Floor
Graveled Epoxy Floor
Epoxy Terrazzo Floor

Post from: Epoxy Floors

Self-Dispersing Epoxy Floor with Quartz Sand

What is a Self-Dispersing Epoxy Floor?

A strong epoxy floor, this kind of covering is generally used in locations where heavy work equipment such as trucks and forklifts are run. It will make a surface less slippery and resistant to damage. It is ideal for floors in a construction or warehouse settings that would otherwise be compromised without adequate protection. This type of epoxy is created by reacting a polyepoxide with a polyoxyalkylene polyol. The resulting compound is then reacted with a polyepoxide and a polyhydric alcohol. The final result of this process is a self-dispersing epoxy resin.

Where is a Self-Dispersing Epoxy Floor Used?

Because of its strength and durability, this type of epoxy floor is used for practical purposes rather than decorative. Food manufacturing plants, warehouses, and construction sites, are all places where this heavy-duty type of floor covering is most beneficial.

How is a Self-Dispersing Epoxy Floor Applied?

While it is most often applied to concrete, it can also adhere to metal or wooden substrates. Rolling on the self-dispersing epoxy is the final and easiest part of the whole process. Preparing the substrate is the most detailed part.

If the epoxy will be applied to a concrete substrate, you must make sure that a vapor barrier is created and joints must be properly prepared to prevent cracking. Any curing compounds must be removed mechanically and the concrete must be thoroughly cleaned before starting the application process. The floor will need to be made level and all cracks must be repaired as well. It is suggested that concrete floors undergo acid etching prior to the application of the epoxy rather than being mechanically prepared. This involved diluting muriatic acid with water and sprinkling it over the entire surface. It then needs to be scrubbed with a bristled broom and, once the whole surface is bubbling, rinsed. If you are applying the covering to old concrete, the base needs to be tested to insure that it is sound and then totally stripped down before the cleaning process begins. New concrete must be totally dry before applying the epoxy resin.

This type of covering can only be applied to EXTERIOR grade plywood. To prepare, the floor needs to be cleaned and fasted to the floor joists or laid directly on the joist. The plywood must be cleaned of all waxes, varnishes, etc., and secured with glue and screws. To insure proper adhesion, the wood will need to be sanded first. Lastly, a primer will need to be applied, then the epoxy.

Metal substrates deemed structurally sound must be cleaned and all rust must be removed. The, the surface will need to be treated with phosphoric acid. Lastly the primer and then epoxy can be applied.

Special Features of a Self-Dispersing Epoxy Floor

This type of epoxy floor covering is formulated to withstand a beating in the roughest of environments. It provides a non-skid and sealed surface while protecting the base from damage that can be caused by crates falling from forklifts, wheels of heavy equipment, etc. While it is not he most attractive of the epoxy floors, it is the most functional in industrial settings.

Want to see what else is available? Check out all of the types of epoxy floors:

Epoxy Flaked Floor
Epoxy Anti-Static Floor
Self-dispersing Epoxy Floor
Self-dispersing Epoxy Floor with Quartz Sand
Self-leveling Epoxy Floor
Mortar Epoxy Floor
Graveled Epoxy Floor
Epoxy Terrazzo Floor

Post from: Epoxy Floors

Self-Dispersing Epoxy Floor